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Eko Test Protocol
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Controller Manual
Boiler construction
- elements
- Sealed wood gasification
chamber - used simultaneously
as a loading chamber. When appropriate amount of primary air
supplied by the pressure fan is delivered, wood gas is generated
- Nozzle
- made of refractory concrete, mixes wood gases with the secondary
air and a flammable mixture is produced that undergoes self-ignition
at about 1000°F
- Exhaust reheat space
- the main combustion chamber, where temperature reaches about
2000°F serves as an ash pit
- Smoke tube heat exchanger - (flue gas to water) heats up the
installation water

- Fan
- linked to the microchip controller, monitoring the quality
of the whole burning process
- Safe guard thermostat
- each boiler is equipped with an additional safe guard thermostat,
which
switches off the fan while the water gets up to 180°F
Boiler construction - materials
- Boiler
body - boiler
casing is made of welded metal sheets that are 6mm thick, whereas
the remaining walls are 4mm thick.
- Heat exchanger
- smoke tube heat exchanger made of tube with dimensions 57
x 4mm
- Insulation
- boiler thermal insulation is composed of glass wool of Nobasil
20mm thick, while the i external casing consists of metal sheet
panels 0.8mm thick (powder painted)
- Nozzle - ceramic element made of refractory concrete (working
temp. up to 2100° F)

- Chimney flap
- made of high quality steel. Tight flap adhesion to the combustion
duct assures the burning chamber tightness
- Boiler regulator
- placed on upper boiler cover. The regulator is fixed to the
boiler cover by stuck
catch
- Chimney flue
- made of 4mm steel tube
- Ash pit -
steel bottom of the burning chamber, ceramic ash pit added (working
temp. 2100° F) and additionally covered by refractory concrete
- Boiler door
- produced of high quality steel, insulated with Nobasil thermal
insulation and inside covered
by refractory concrete layer.
Also protected with heat-resisting fiberglass cord.
Boiler sizeing
EKO-Line
boilers may be used for heating any kind of building. They
are mostly used in one-family
houses, drying houses, workshops, halls, or greenhouses. However,
boiler placement is not limited to these applications; the above
are just examples of where EKO-Line
boilers have worked with success.
Selecting a boiler that adequately fits
ones output is very important. An improperly chosen boiler may
subject the end-user to unnecessary expenses during boiler usage.
Boiler output should be based on a building’s
heat demand, calculated by a qualified central heating designer.
To select the appropriate boiler, the a/m calculated value should
be increased by 20%. If this calculation isn't performed, boiler
sizing may be chosen using the heat factor in relation to m3 of
building cubature. Heat factor values should be determined as
30-50 W/m3 depending on heat insulation.
The scheme is only an example and New
Horizon is not responsible for the wrong boiler choice.
Technical
Data for EKO-Line Boilers
Parameters | | EKO-Line 25 | EKO-Line 40 | EKO-Line 60 | EKO-Line 80 |
|
Power range | kBtu | 85 | 137 | 205 | 275 |
| Weight | Lb | 1280 | 1390 | 2070 | 2712 |
| Height | A inch | 51.5 | 59 | 60.5 | 60.5 |
| Height of heating water exit | B inch | 48.5 | 56 | 56.5 | 56.5 |
| Height of heating water entry | C inch | 8.3 | 6.0 | 7.9 | 7.9 |
| Height of outlet valve | D inch | 5.1 | 2.7 | 5.1 | 5.1 |
| Height of chimney flue | E inch | 37.4 | 50.0 | 45.7 | 45.7 |
| Width including handle | F inch | 24.8 | 24.8 | 30.3 | 30.3 |
| Width including casing | G inch | 23.6 | 23.6 | 29.1 | 29.1 |
| Depth | H inch | 41.1 | 41.1 | 53.5 | 52.7 |
|
| Hot water exit | I inch | 12.6 | 12.6 | 24.0 | 24.0 |
| Diameter of chimney flue | J mm | 7.8 | 7.8 | 8.2 | 8.2 |
| Diameter of hot water exit | inch | 2.0 | 2.0 | 2.5 | 2.5 |
| Diameter of hot water entry | inch | 2.0 | 2.0 | 2.5 | 2.5 |
| Kind of connection | - | thread | thread | flange | flange |
| Diameter of drain valve | inch | 0.5 | 0.5 | 0.5 | 0.5 |
| Water capacity | Gal | 20 | 25 | 47 | 54 |
| Volume of loading chamber (gasification) | Gal | 31 | 49 | 82 | 123 |
| Power consumption | W | 50 | 50 | 100 | 100 |
|
| Moisture of wood: | | | | | |
| - recommended | % | | 15 - 25 | | |
| - acceptable | % | | 10 - 35 | | |
| Maximum log diameter | inch | 7 | 7 | 7 | 7 |
| Maximum length of logs | inch | 20 | 20 | 25 | 25 |
| Average flue gas temperature | F | | 340 | | |
| Max. w orking pressure | PSI | | 25 | | |
| Required chimney draught | Pa | | 15 - 20 | | |
| Voltage / frequency | V/Hz | | 120V/60Hz | | |
|
RK 2001 UA Regulator
EKO-Line boilers are equipped with RK 2001 UA
enabling:
- Interaction with circulating pump,
- Interaction with room temperature
sensor, installed in the room and connected with the boiler
regulator by two-strand wire
Modulation of fan rotation, - Boiler output adapting to actual weather
conditions,
- Interaction with EUROSTER room thermostat
Each boiler is able to work without room
temperature sensor as well.